This page (revision-25) was last changed on 2021-04-29 05:29 by Murray Altheim

This page was created on 2019-12-28 07:38 by unknown

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Version Date Modified Size Author Changes ... Change note
25 2021-04-29 05:29 11 KB Murray Altheim to previous
24 2021-04-29 05:22 11 KB Murray Altheim to previous | to last
23 2020-05-01 08:39 11 KB Murray Altheim to previous | to last
22 2020-02-08 05:45 10 KB Murray Altheim to previous | to last
21 2020-02-08 00:34 9 KB Murray Altheim to previous | to last

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KRZ 01
KRZ01

Version management

Difference between version and

At line 9 removed 3 lines
Note that the KRZ01 has been superceded by the __[KRZ02]__, a Mechanum-wheeled robot. Its Raspberry Pi Zero W, Mini Black Hat Hack3r, and Picon Zero motor controller were used.
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[{Image src='attach/KRZ01/krz01-top-thumb.jpg' link='attach/KRZ01/krz01-top.jpg' caption='Breakout Board and Motor Controller (click to enlarge)' align='right' class='imgFloatRight'}]
[{Image src='attach/KRZ01/krz01-top-thumb.jpg' link='attach/KRZ01/krz01-top.jpg' caption='top view showing breakout board and motor controller' align='right' class='imgFloatRight'}]
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| [{Image src='attach/KRZ01/krz01-side-thumb.jpg' link='attach/KRZ01/krz01-side.jpg' caption='Side View (click to enlarge)' align='left' class='imgFloatLeft'}] | [{Image src='attach/KRZ01/krz01-front-thumb.jpg' link='attach/KRZ01/krz01-front.jpg' caption='Front View (click to enlarge)' align='right' class='imgFloatRight'}]
| [{Image src='attach/KRZ01/krz01-iso2-thumb.jpg' link='attach/KRZ01/krz01-iso2.jpg' caption='Overall View (click to enlarge)' align='left' class='imgFloatLeft'}] | [{Image src='attach/KRZ01/krz01-bottom-thumb.jpg' link='attach/KRZ01/krz01-bottom.jpg' caption='Bottom View (click to enlarge)' align='right' class='imgFloatRight'}]
| [{Image src='attach/KRZ01/krz01-side-thumb.jpg' link='attach/KRZ01/krz01-side.jpg' caption='side view (click to enlarge)' align='left' class='imgFloatLeft'}] | [{Image src='attach/KRZ01/krz01-front-thumb.jpg' link='attach/KRZ01/krz01-front.jpg' caption='front view (click to enlarge)' align='right' class='imgFloatRight'}]
| [{Image src='attach/KRZ01/krz01-bottom-thumb.jpg' link='attach/KRZ01/krz01-bottom.jpg' caption='bottom view (click to enlarge)' align='left' class='imgFloatLeft'}] | [{Image src='attach/KRZ01/krz01-iso2-thumb.jpg' link='attach/KRZ01/krz01-iso2.jpg' caption='iso view (click to enlarge)' align='right' class='imgFloatRight'}]
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[{Image src='attach/KRZ01/krz01-templates-thumb.jpg' link='attach/KRZ01/krz01-templates.jpg' caption='plastic templates (click to enlarge)' align='right' class='imgFloatRight'}]
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* [I²C|I2C] interface, leaving all GPIO pins free for your own use*
* I2C interface, leaving all GPIO pins free for your own use*
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This is the base price of the robot without the servo or VL53L1X Time of Flight (ToF) Sensor.
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| 2x | [Micro Gear Motor (Extended back shaft) - 298:1|https://shop.pimoroni.com/products/micro-metal-gearmotor-extended-back-shaft?variant=3073681089] | £5.10 | NZ$20 | Pimoroni |
| 1x | [Magnetic Encoder Pair Kit|https://shop.pimoroni.com/products/magnetic-encoder-pair-kit-for-micro-metal-gearmotors-12-cpr-2-7-18v-hpcb-compatible] | £9 | NZ$18 | Pimoroni |
| 1x | [Micro Metal Gearmotor Bracket (Pair)|https://shop.pimoroni.com/products/pimoroni-gearmotor-bracket-pair] | £3.90 | NZ$16 | Pimoroni |
| 1x | [Moon Buggy Wheels - Pair|https://shop.pimoroni.com/products/moon-buggy-wheels-pair] | £4.50 | NZ$9 | Pimoroni |
| 1x | [Mini Black HAT Hack3r – PCB only|https://shop.pimoroni.com/products/mini-black-hat-hack3r?variant=19448026119] | £4.50 | NZ$9 | Pimoroni |
| 2x | [Male 40-pin 2x20 HAT Header|https://shop.pimoroni.com/products/male-40-pin-2x20-hat-header?variant=10476117383] | £1 | NZ$2 | Pimoroni |
| 1x | [2x20 pin Female GPIO Header for Raspberry Pi - 11mm|https://shop.pimoroni.com/products/2x20-pin-gpio-header-for-raspberry-pi-2-b-a?variant=1132812269] | £2.10 | NZ$8.50 | Pimoroni |
| 1x | [Breakout Garden Mini (I2C)|https://shop.pimoroni.com/products/breakout-garden-mini-i2c] | £9.60 | NZ$19 | Pimoroni |
| 3x | [Sharp GP2Y0D810Z0F Digital Distance Sensor 2-10cm|https://www.adafruit.com/product/1927] | US$7.95 | NZ$37 | Adafruit |
| 1x | 3mm Delrin chassis, nuts and bolts | - | NZ$20 | Adafruit |
|| Base Total | | || NZ$210.50 |
| 1x | [VL53L1X Time of Flight (ToF) Sensor|https://shop.pimoroni.com/products/vl53l1x-breakout] | £14.40 | NZ$29 | Pimoroni |
| 1x | [Micro servo|https://www.adafruit.com/product/169] | US$5.95 | NZ$9 | Adafruit |
|| Extras Total | | || NZ$248.50 |
| 2x | [Micro Gear Motor (Extended back shaft) - 298:1|https://shop.pimoroni.com/products/micro-metal-gearmotor-extended-back-shaft?variant=3073681089] | £5.10 | nz | Pimoroni |
| 1x | [Magnetic Encoder Pair Kit|https://shop.pimoroni.com/products/magnetic-encoder-pair-kit-for-micro-metal-gearmotors-12-cpr-2-7-18v-hpcb-compatible] | £9 | nz | Pimoroni |
| 1x | [Micro Metal Gearmotor Bracket (Pair)|https://shop.pimoroni.com/products/pimoroni-gearmotor-bracket-pair] | £3.90 | nz | Pimoroni |
| 1x | [Moon Buggy Wheels - Pair|https://shop.pimoroni.com/products/moon-buggy-wheels-pair] | £4.50 | nz | Pimoroni |
| 1x | [Mini Black HAT Hack3r – PCB only|https://shop.pimoroni.com/products/mini-black-hat-hack3r?variant=19448026119] | £4.50 | nz | Pimoroni |
| 2x | [Male 40-pin 2x20 HAT Header|https://shop.pimoroni.com/products/male-40-pin-2x20-hat-header?variant=10476117383] | £1 | nz | Pimoroni |
| 1x | [2x20 pin Female GPIO Header for Raspberry Pi - 11mm|https://shop.pimoroni.com/products/2x20-pin-gpio-header-for-raspberry-pi-2-b-a?variant=1132812269] | £2.10 | nz | Pimoroni |
| 1x | [Breakout Garden Mini (I2C)|https://shop.pimoroni.com/products/breakout-garden-mini-i2c] | £9.60 | nz | Pimoroni |
| 3x | [Sharp GP2Y0D810Z0F Digital Distance Sensor 2-10cm|https://www.adafruit.com/product/1927] | $7.95 | nz | Adafruit |
| 1x | i | e | nz | v |
|| Total | | || NZ$52 |
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!! Build
[{Image src='attach/KRZ01/krz01-templates-thumb.jpg' link='attach/KRZ01/krz01-templates.jpg' caption='plastic templates (click to enlarge)' align='right' class='imgFloatRight'}]
The chassis is made out of 3mm Delrin plastic, sourced from MacPlas in Auckland. The various components were laid out on paper taped to the plastic, which was then cut (using a sabre saw with an "extra clean" wood blade) and the holes drilled. Stainless, black nylon, and aluminium spacers were used for connecting the boards and mounting the circuit boards.
The trickiest part (by far) was soldering the ribbon cable to the tiny motor encoder board and then soldering that to the back of each motor, which themselves are extremely small, just 25mm long. It was pretty fiddly work, and getting the alignment of the board correct took a great deal of care and patience. A magnifier might come in handy. See the bottom view above.
If you don't plan to use the motor encoders, the motors are also available with an solderless connector, the [Micro Metal Gearmotor with Push Header Shim – 298:1|https://shop.pimoroni.com/products/micro-metal-gearmotor-with-motor-shim?variant=24169921671]. Using the motor encoders entails writing software to pay attention to the motor's rotation; this is called a [PID Controller].
Connections were made either with ribbon cable (soldered where necessary) or using header pins and "[jumper jerky|https://shop.pimoroni.com/products/jumper-jerky-junior?variant=1076482185]" solderless connections.
At line 114 changed one line
called the [PicoCon|https://shop.4tronix.co.uk/products/4tronix-picocon-motor-robot-controller-for-raspberry-pi-kit] which sells for £5. Strictly speaking, the servo and ToF distance sensor are not required, so that could be skipped. The three infrared sensors (which come in 5cm, 10cm and 15cm ranges) could be replaced with piano wire bumpers using [lever switches|https://www.jaycar.co.nz/spdt-125v-3a-sub-miniature-micro-switch-with-lever/p/SM1036] that would cost several dollars.
called the [PicoCon|https://shop.4tronix.co.uk/products/4tronix-picocon-motor-robot-controller-for-raspberry-pi-kit] which sells for £5.
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As this uses a Breakout Garden it's easy to change the sensors to different I²C [Breakout Garden|https://shop.pimoroni.com/collections/breakout-garden] boards. If the Mini Black HAT Hack3r (holding the Pi, motor controller and Breakout Garden Mini) were moved a bit aft, there might be enough at the front to mount a [Pixy2 camera|https://pixycam.com/]. It's yet not clear that a Raspberry Pi Zero has enough processing power to work effectively with a Pixy2, so this will likely be implemented on the KR01 instead. Otherwise there's room up front for a common Pi camera if the servo is left off (or mount the camera on the servo!)
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This robot uses 47mm "Moon Buggy" wheels and ball casters. The fore caster is mounted a bit higher than the aft caster, so (hopefully) it won't snag on things. Absent a bumper this is a possibility. The robot is fine on wood floors and low-pile carpets, and can navigate between them without incident. There's a Kilim rug in the lounge (owned by the cat) that has a 15mm edge which has proved impossible for the robot to surmount. It just pushes up against that edge and spins its wheels.
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This points out the fact that robot currently has no bumpers. I'm considering making a tiny version of the KR01's polycarbonate bumpers, or perhaps a pair of piano wire feelers. The robot is currently relying entirely on its infrared sensors. We'll see how this works out, but given it can hang up on the cat carpet perhaps a bumper is in order.
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This was not a solderless project. As noted in the ''Build'' section, soldering ribbon cable to the motor encoder boards and then soldering them to the motors was quite tricky, not for the faint of heart. You can avoid this by avoiding the encoders and using the solderless version of the motors.
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__1 May 2020 Update:__ the front ball caster seemed to get hung up sometimes when trying to transition from floor to carpet. David Anderson had cautioned against using a front caster in [his YouTube video|https://youtu.be/8CXReb7f0Eo], so this was hardly an unknown. Due to this issue the front caster has been removed, and the symmetry of the robot sacrificed a bit by moving the wheels forward about 1cm in order to set the balance aft. Even with this change of balance it's still possible for the robot to fall forward onto its nose. Some kind of curved skid to keep this from happening could be fitted, but currently the plan is to change this from a 2 wheeled to 4 Mecanum wheel robot, so no further changes to this design are expected.
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[{Tag KRZ01 Robot RobotPrototype}]
[{Tag Robot RobotPrototype}]
This page (revision-25) was last changed on 2021-04-29 05:29 by Murray AltheimTop